Quest Business Solution Hiring For Maintenance Shift Incharge at Jamshedpur ,  India

Title : Shift In-charge (Opti Air Line + Plastic air housing)

Location : Kolabira plant, Jamshedpur

Department : Maintenance

Grade/Designation : (E-II/E-I) Executive/ Jr. Executive

Job Goal : 100% red part delivery by ensuring machine availability for on time delivery

Qualification: B.E/Diploma (Electrical/ Mechatronics)

FUNCTIONAL COMPETENCIES/ SKILLS

• Should have excellent troubleshooting skills.
• Should be able to execute preventive, predictive & shutdown maintenance programs of machines.
• Should be able to train & guide maintenance contract labors.
• Plan to complete PM schedule in stipulated time with proper tools & with available resource
• Identifying difference between normal & abnormal of say sound, vibration, surface temperature etc.
• Replacing or refilling of consumables in respective machines in stipulated time,
• Communication skills to get the correct part in min lead time at correct price, storage of spares in min available space,
• Identification of spares
• Solving problems in 8D format
• Problem solving technics
• Trouble shooting
• Quick change over of utilities in case of emergencies if any to maintain continuity of production
• To store those soft & hard copies in respective place & made available in time whenever demanded
• Use of LOTO/PPE during emergency

EXPERIENCE

• Should have hands on experience of around 3 to 6 years in maintenance department of assembly plant or manufacturing industries on below types of machines
• PLC based Special purpose machines
• Utilities like D.G. Sets, Air compressors, Pumps, Cooling towers, Power Distribution, Air Compressors, Fire Hydraulics system, ETP/STP functions & Mechanical presses.
• Should have good exposures to IMM & BMM.
• Good knowledge of control circuits, hydraulics & pneumatic circuits.
• Material handling equipment’s & conveyors
• Ovens & furnaces.

Responsibilities:

• Preventive maintenance of all production machines
• Predictive maintenance of all production machines
• Check the availability of consumables & ensure availability – required for production like ink jet printer consumables, paint booth chemicals, grease, oils etc. As per daily check list as Production should not suffer for shortage of maintenance consumables
• Maintaining machine spares as per list
• Make proper entries of spares consumed & received (Spares stock) by updating records of daily consumed & receipt of spares
• Do proper analysis for breakdown & give inputs to higher authority (C CA PA – for breakdown above 30min breakdown) by observing at gamba.
• Perform breakdown analysis & trouble shootings both electrical & mechanical by reading machine manufacture manuals.
• Do breakdown maintenance of electrical control panels of machines by reading electrical circuit diagram or PLC program find out the problem & solve the electrical fault.
• Do Preventive maintenance of utility like air compressor, Power supply, DG set, UPS BB, water pumps, HVAC etc., Maintaining regular PM schedule as per machine manufacturer through AMC
• Update day to day documents maintenance and Comply with requirements of EMS & IATF, legal along with evidence for all audits
• Use of LOTO & PPE as per LOTO procedure sheet mentioned on machines

KNOWLEDGE

• Importance of PM, necessary tools for PM, reading history sheet to link PM schedule
• Use of predictive maintenance tools like vibration meters, stethoscope & machine parts functioning
• Machine wise consumable requirement as per manufacture recommendations, based on past experience, consumption rate
• Spares supplier list, lead time of spares, identification of critical & non-critical spares as per manufacturing recommendation & past experience
• Spares receipt & consumption registers.
• Identification of repetitive problem & analysis of the problem in 5W1H or 8D format
• Machine operation & its function
• Reading of electrical circuits & drawing + PLC program of any std make PLC
• Utility equipment’s list & its functions required for HSSL & element line & its distribution system
• Documents update like daily register of breakdowns, IATF, ISO 14001 etc.
• LOTO & PPE equipment, use of stacker for working at height above 4M etc.
• Should be able to train & guide maintenance contract labors for trouble shooting, modifying circuits and mechanisms, procuring & maintaining spares.
• Should be able to contribute /work independently in performing all types of maintenance activities of machines.